← All projects

Design & Fabrication

Life Detection Pinion System

Life Detection MemberBU Mars Rover Club · Onboarding projectSep 2026

Project overview

A Servo-Driven Stage For Sample Cuvettes.

For my onboarding project on the Mars Rover life detection team, I designed and 3D printed a holder that moves sample cuvettes into position under a funnel.

A servo turns a pinion gear that drives a straight rack. The rack carries a four-slot cuvette holder, so one servo can slide each cuvette in turn beneath the funnel mounted on the support arm above. I modeled each part in Fusion 360, brought them together in a single assembly, and used Fusion joints to simulate the motion and confirm that every cuvette lines up under the funnel. I then 3D printed the parts.

Key Work & Outcomes

  • Modeled a full Fusion 360 assembly: funnel, support arm, servo, pinion gear, rack, and cuvette holder.
  • Used a rack and pinion to turn the servo’s rotation into straight-line travel for four cuvette slots.
  • Simulated the mechanism with Fusion joints to confirm that each of the four cuvettes moves under the funnel.
  • Sized the holder around a standard cuvette, modeled as its own part, then 3D printed the design.

Design

The Parts Of The Assembly

Each component was modeled on its own, then mated into the final assembly.

Exploded view of the funnel, pinion gear, rack, cuvette holder, and servo
Exploded view: funnel, pinion, rack, cuvette holder, and servo
CAD model of the funnel
Funnel that sits above the cuvettes
CAD model of the servo motor
Servo motor that drives the pinion
Wireframe CAD model of a cuvette
Cuvette model used to size the holder slots

Continue exploring

See The Complete Project Collection.

Back to portfolio